AISI 4140 Alloy Steel

AISI 4140 Alloy Steel

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AISI 4140 Alloy Steel is a common chromium-molybdenum steel that usually used after quenched and tempered, with high intensity, high hardenability. The alloy 4140 plate also has high fatigue strength and good low-temperature impact toughness.

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    • Commodity name: AISI 4140 Alloy Steel

    AISI 4140 Alloy Steel is a common chromium-molybdenum steel that usually used after quenched and tempered, with high intensity, high hardenability. The alloy 4140 plate also has high fatigue strength and good low-temperature impact toughness.

    Product introduction

    AISI 4140 Alloy Steel (UNS G41400)

    Alloy steels are designated by AISI four-digit numbers and comprise different kinds of steels, each with a composition which exceeds the limitations of B, C, Mn, Mo, Ni, Si, Cr, and Va set for carbon steels.

    AISI 4140 alloy steel is a chromium-, molybdenum-, and manganese-containing low alloy steel. It has high fatigue strength, abrasion and impact resistance, toughness, and torsional strength. The following datasheet gives an overview of AISI 4140 alloy steel.



     

    Technical data

    AISI 4140 Steel equivalent

    Country China Japan Germany USA British
    Standard GB/T 3077 JIS G4105 DIN (W-Nr.)
    EN 10250
    AISI/ASTM
    ASTM A29
    BS 970
    Grade 42CrMo SCM440 42crmo4/1.7225 4140 EN19/709M40

     
    AISI 4140 steel chemical composition

    Grade C Si Mn P S Cr Mo Ni
    42CrMo  0.38-0.45 0.17-0.37 0.5-0.80 ≤0.035 ≤0.035 0.9-1.2 0.15-0.25
    SCM440  0.38-0.43 0.15-0.35 0.6-0.85 ≤0.035 ≤0.04 0.9-1.2 0.15-0.30  -  
    42crmo4/1.7225  0.38-0.45 ≤ 0.4  0.6-0.9 ≤0.025 ≤0.035 0.9-1.2 0.15-0.30  -  
    4140  0.38-0.43 0.15-0.35 0.75-1.00 ≤0.035 ≤0.04 0.8-1.1 0.15-0.25  -  
    EN19/709M40 0.35-0.45 0.15-0.35 0.5-0.80 ≤0.035 ≤0.035 0.9-1.5 0.2-0.40 -  


     
    AISI 4140 steel mechanical properties(for guidance only)

    Grade Tensile strength
    σb(MPa)
    Yield strength
    σs (MPa)
    Elongation
    δ5 (%)
    Reduction
    ψ (%)
    Impact Value
    Akv (J)
    Hardness
    4140  ≥1080 ≥930 ≥12 ≥45 ≥63   28-32HRC 

      
    AISI 4140 steel overviews

    Size Round Dia 6-1200mm
    Plate/Flat/Block Thickness
    6mm-500mm
    Width
    20mm-1000mm
    Heat treatment Normalized ; Annealed ; Quenched ; Tempered
    Surface condition Black; Peeled; Polished; Machined; Grinded; Turned; Milled
    Delivery condition Forged; Hot rolled; Cold drawn
    Test Tensile strength, Yield strength, elongation, area of reduction, impact value, hardness, grain size, ultrasonic test, US inspection, magnetic particle testing, etc. 
    Payment terms T/T;L/C;/Money gram/ Paypal
    Trade terms FOB; CIF; C&F; etc..
    Delivery time 30-45 days
    Application AISI 4140 steel finds many applications as forgings for the aerospace,oil and gas,automotive, agricultural and defense industries etc.
    Typical applications for 4140 steel uses include:forged gears,spindles,fixtures,jigs,collars,Axles,conveyor parts,crow bars,logging parts,shafts,sprockets,studs,pinions,pump shafts, rams, and ring gears etc


    Physical Properties

    The physical properties of AISI 4140 alloy steel are highlighted in the following table.

    Properties Metric Imperial
    Density 7.85 g/cm3 0.284 lb/in³
    Melting point 1416°C 2580°F

    Mechanical Properties

    The following table outlines the mechanical properties of AISI 4140 alloy steel.

    Properties Metric Imperial
    Tensile strength 655 MPa 95000 psi
    Yield strength 415 MPa 60200 psi
    Bulk modulus (typical for steel) 140 GPa 20300 ksi
    Shear modulus (typical for steel) 80 GPa 11600 ksi
    Elastic modulus 190-210 GPa 27557-30458 ksi
    Poisson's ratio 0.27-0.30 0.27-0.30
    Elongation at break (in 50 mm) 25.70% 25.70%
    Hardness, Brinell 197 197
    Hardness, Knoop (converted from Brinell hardness) 219 219
    Hardness, Rockwell B (converted from Brinell hardness) 92 92
    Hardness, Rockwell C (converted from Brinell hardness. Value below normal HRC range, for comparison purposes only) 13 13
    Hardness, Vickers (converted from Brinell hardness) 207 207
    Machinability (based on AISI 1212 as 100 machinability) 65 65

    Thermal Properties

    The thermal properties of AISI 4140 alloy steel are given in the following table.

    Properties Metric Imperial
    Thermal expansion coefficient (@ 0-100°C/32-212°F) 12.2 µm/m°C 6.78 µin/in°F
    Thermal conductivity (@ 100°C) 42.6 W/mK 296 BTU in/hr.ft².°F

    Other Designations

    Other designations equivalent to AISI 4140 alloy steel are listed in the following table.

    AMS 6349 ASTM A193 (B7, B7M) ASTM A506 (4140) ASTM A752 (4140)
    AMS 6381 ASTM A194 (7, 7M) ASTM A513 ASTM A829
    AMS 6382 ASTM A29 (4140) ASTM A513 (4140) SAE J1397 (4140)
    AMS 6390 ASTM A320 (L7, L7M, L7D) ASTM A519 (4140) SAE J404 (4140)
    AMS 6395 ASTM A322 (4140) ASTM A646 (4140) SAE J412 (4140)
    AMS 6529 ASTM A331 (4140) ASTM A711  

    Fabrication and Heat Treatment


    Machinability 

    AISI 4140 alloy steel has good machinability in the annealed condition.

    Forming

    AISI 4140 alloy steel has high ductility. It can be formed using conventional techniques in the annealed condition. It requires more pressure or force for forming because it is tougher than plain carbon steels.

    Welding

    AISI 4140 alloy steel can be welded using all conventional techniques. However, the mechanical properties of this steel will be affected if it is welded in the heat-treated condition, and post-weld heat treatment should be performed.

    Heat Treatment

    AISI 4140 alloy steel is heated at 845°C (1550°F) followed by quenching in oil. Before hardening, it can be normalized by heating it at 913°C (1675°F) for a long period of time, followed by air cooling.

    Forging

    AISI 4140 alloy steel is forged at 926 to 1205°C (1700 to 2200°F)

    Hot Working

    AISI 4140 alloy steel can be hot worked at 816 to 1038°C (1500 to 1900°F)

    Cold Working

    AISI 4140 alloy steel can be cold worked using conventional methods in the annealed condition.

    Annealing

    AISI 4140 alloy steel is annealed at 872°C (1600°F) followed by slowly cooling in the furnace.

    Tempering

    AISI 4140 alloy steel can be tempered at 205 to 649°C (400 to 1200°F) depending upon the desired hardness level. The hardness of the steel can be increased if it has a lower tempering temperature. For example, a tensile strength of 225 ksi can be achieved by tempering at 316°C (600°F), and tensile strength of 130 ksi can be achieved by tempering at 538°C (1000°F).

    Hardening

    AISI 4140 alloy steel can be hardened by cold working, or heating and quenching.


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